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Products >>Chemical auxiliaries in textile
 
PENELON ZW - Discharge Agent

Product Properties:
1.Appearance : White Crystalline Powder
2.Odour : Pungent Smell
3.PH : Acidic in nature PH of 10% solution 3 to 4
4.Solubility : Readily soluble in water
5.Stability :
I) Partially soluble under acidic condition
II) Unstable under moist conditions
III) Decomposes under alkaline condition
6. Storage : To be stored in cool and dry place under air tight conditions
7. Usage : PENELON ZW is used for white and colour discharge printing of cotton,
ramie,rayon,silk,wool,polyester and nylon fabric.It can be used together with PENELON KW-PDP of our thickener in white and colour discharge printing recipe.

Application
1. The discharge printing on cotton,ramie,rayon,silk and woollen fabric:
The recipe for discharge printing:
 
White Discharge
Colour Discharge
PENELON KW - PDP
90 - 92 g
82 - 93 g
Assistant -discharge agent PENELON ZW (%)
8 - 10
6 - 8
Pigment ( can not be discharged) (%)
-
1 - 10
Total
100 g
100 g
Procedure :

2.White discharge process on polyester fabric:
Padding recipe :
 
TWO DIPS AND TWO NIPS
Disperse dye
X parts
Sudirol DCP
2. parts
Citric acid
1. part
Gum
5. parts
Resist Salts
1/2 parts
Recipe for white discharge on polyester dyes/padded with discharge dyes:
 
Padded
Dyed
PENELON ZW
15 to 20%
25 to 30%
PEG 400
2 %
2 %
Citric Acid
1 %
1 %
ACC 101
1 %
1 %
White R
1/2 %
1/2 %
Gum
x %
x %
Water
Y %
Y %
(Acc 101 is Accelator or Printogen)
Dyed fabric for discharge printing can be dyed in Jet dyeing machine using following recipe:
Dyes
X. parts
Acetic acid
to adjust PH 5.5 to 6
Lyogen DFT
1 %
(1)The dyeing should be done at temperature 105 to 110 °C only.The dyed fabric is reduction cleaned.Washed and stentered white 1% Resist salt solution.
(2) The fabric is printed with the white discharge recipe,steamed in Loop-Ager at 170°C temperature for 7 to8 minutes .Steaming can also done is Pressure-Ager by steaming at 105 °C temperature for 30 minutes under 20 to 25 PSI pressure.

3 . White discharge process on nylon:

PENELON ZW
15 to 20%
Citric acid
1 %
Optical (whitener)
1/2 %
Gum
X % parts
Water
Y % parts
(1)Nylon fabric is dyed with acid dyes/dischargeable disperse dyes on beam dyeing/jigger dyeing machine and printed after drying with the above-mentioned recipe.
(2) Steaming is done in Star pressure ager.Initially under live steam for 5 to 10 minutes.Then giving pressure steam to develop ground shade.
Cares to be taken while using AMADOL ZW:
1.Choking problem is solved by 1% addition of Sodium Hexa Meta Phosphate.
2. Wash with 2 g/L of conc.HCl after printing to reduce Zinc Oxide and Zinc hydroxide.
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