| Product Properties:
1.Appearance : White Crystalline Powder
2.Odour : Pungent Smell
3.PH : Acidic in nature PH of 10% solution 3 to 4
4.Solubility : Readily soluble in water
5.Stability :
I) Partially soluble under acidic condition
II) Unstable under moist conditions
III) Decomposes under alkaline condition
6. Storage : To be stored in cool and dry place under air tight conditions
7. Usage : PENELON ZW is used for white and colour discharge printing of cotton,
ramie,rayon,silk,wool,polyester and nylon fabric.It can be used together with PENELON KW-PDP of our thickener in white and colour discharge printing recipe.
Application
1. The discharge printing on cotton,ramie,rayon,silk and woollen fabric:
The recipe for discharge printing:
| |
White Discharge |
Colour Discharge |
| PENELON KW - PDP |
90 - 92 g |
82 - 93 g |
| Assistant -discharge agent PENELON ZW (%) |
8 - 10 |
6 - 8 |
| Pigment ( can not be discharged) (%) |
- |
1 - 10 |
| Total |
100 g |
100 g |
Procedure : 
2.White discharge process on polyester fabric:
Padding recipe :
| |
TWO DIPS AND TWO NIPS |
| Disperse dye |
X parts |
| Sudirol DCP |
2. parts |
| Citric acid |
1. part |
| Gum |
5. parts |
| Resist Salts |
1/2 parts |
Recipe for white discharge on polyester dyes/padded with discharge dyes:
| |
Padded |
Dyed |
| PENELON ZW |
15 to 20% |
25 to 30% |
| PEG 400 |
2 % |
2 % |
| Citric Acid |
1 % |
1 % |
| ACC 101 |
1 % |
1 % |
| White R |
1/2 % |
1/2 % |
| Gum |
x % |
x % |
| Water |
Y % |
Y % |
| (Acc 101 is Accelator or Printogen) |
|
|
Dyed fabric for discharge printing can be dyed in Jet dyeing machine using following recipe:
| Dyes |
X. parts |
| Acetic acid |
to adjust PH 5.5 to 6 |
| Lyogen DFT |
1 % |
(1)The dyeing should be done at temperature 105 to 110 °C only.The dyed fabric is reduction cleaned.Washed and stentered white 1% Resist salt solution.
(2)
The fabric is printed with the white discharge recipe,steamed in Loop-Ager at 170°C temperature for 7 to8 minutes .Steaming can also done is Pressure-Ager by steaming at 105 °C temperature for 30 minutes under 20 to 25 PSI pressure.
3 . White discharge process on nylon:
| PENELON ZW |
15 to 20% |
| Citric acid |
1 % |
| Optical (whitener) |
1/2 % |
| Gum |
X % parts |
| Water |
Y % parts |
(1)Nylon fabric is dyed with acid dyes/dischargeable disperse dyes on beam dyeing/jigger dyeing machine and printed after drying with the above-mentioned recipe.
(2)
Steaming is done in Star pressure ager.Initially under live steam for 5 to 10 minutes.Then giving pressure steam to develop ground shade.
Cares to be taken while using AMADOL ZW:
1.Choking problem is solved by 1% addition of Sodium Hexa Meta Phosphate.
2.
Wash with 2 g/L of conc.HCl after printing to reduce Zinc Oxide and Zinc hydroxide. |